1. Communicate with manufacturers directly to customize requirements
operating steps ：
Requirement submission: clear the test object (such as headlights, batteries, sensors, etc.), test scenario (such as simulated extreme cold wading, high temperature and high pressure spraying) and industry specifications (such as automobile, military, electronics);
Technology docking: provide product parameters (size, weight), environmental conditions (temperature range, impact frequency) and special requirements (such as salt spray superposition test, dynamic Angle adjustment);
Confirmation of the scheme: Based on general standards such as GB, IEC and GJB, and industry specifications such as VW 80101 and ISO 16750, the manufacturer designs customized test procedures and equipment configuration schemes.
2. Adapt to the existing standard framework
Manufacturers can expand or adjust based on the following criteria:
national standards ：
GB/T 28046.4-2011: For the climate load test of automotive electrical equipment, the core parameters such as temperature, time and circulation times of ice water impact are defined;
GB/T 2423.1: Environmental test specification for general electrical and electronic products, supporting the design of calibration and verification process.
codes of practice ：
VW 80101-2005: Volkswagen Electric Components Test Standard, applicable to the refinement of parameters such as spray pressure and water temperature accuracy;
GMW3172: General Motors global engineering standard, supporting multi-environment composite testing (such as ice water impact + salt spray corrosion);
ISO 16750-4:2006: International common vehicle electrical equipment test framework, compatible with customized cycles (e.g. 100 standard or 200 enhanced).
Third, optimize standards by using manufacturers' technical resources
Flexible parameter adjustment:
Temperature range: standard high temperature range 65~160℃, can be extended to-70℃ to +150℃;
Water splashing system: support flow (3~4L/3S or 80L/min), distance (325±25mm adjustable), nozzle type (gap/matrix) and other customization;
Intelligent control: the PLC system can customize the temperature switching rate (such as 20 seconds to complete the conversion from extreme cold to high temperature), data acquisition frequency and report format.
Function module superposition:
Compatible with multiple test requirements such as waterproof (IPX5-6) and dustproof (IP5X-6X);
Support dynamic Angle spraying (15 ~75 adjustable), salt spray composite test and other complex scene simulation.
4. Ensure compliance through certification and verification
Equipment calibration: the manufacturer provides half-year temperature sensor calibration service, the error is controlled within ±2℃;
Third-party verification: it is recommended to certify the temperature change rate, uniformity and other indicators of customized equipment through quality inspection institutions (such as China Electric Power Research Institute, FAW test site);
Data traceability: The test chamber supports USB export of test logs, which is convenient for quality traceability and standard iteration.
5. Service support and case reference
Technical team: Guangdong Hongzhan cooperates with universities and research institutes to provide whole-process support from demand analysis to standard implementation;
Case library invocation: You can refer to the car company case (such as 800V battery pack IPX9K test, intelligent lamp cold and hot cycle verification) to optimize and customize the standard;
After-sales guarantee: customized equipment enjoys 1 year warranty and 48 hours door-to-door maintenance to ensure the stability of standard implementation.
The Guangdong Hongzhan Dust Test Chamber is primarily used to simulate natural sand and dust environments, testing the dust resistance of various products. In industries such as electronics, automotive, and aerospace, products may face challenges from sand and dust. If a product's dust resistance is inadequate, sand and dust particles can penetrate the equipment, leading to malfunctions, performance degradation, or even damage. Therefore, accurately assessing a product's dust resistance is crucial, and the Guangdong Hongzhan Dust Test Chamber provides a reliable testing platform for companies.
(1) Box structure: combination of robust and durable and sealing
The test chamber is constructed from high-quality stainless steel, which not only provides excellent corrosion resistance and protection against sand and dust erosion but also ensures good sealing to prevent sand and dust leakage, maintaining the stability of the testing environment. The interior is meticulously divided into functional areas such as the sample testing zone, sand and dust circulation duct, heating system, and control system, facilitating both operation and maintenance.
(2) Dust generation system: accurate simulation of dust environment
This is one of the core components of the test chamber. It consists of a sand and dust storage unit, a sand and dust conveying unit, and a sand and dust dispersion unit. The storage unit can hold sand and dust of various sizes and compositions as required by the test. The conveying unit delivers the sand and dust into the test chamber using either a screw conveyor or an air conveying method. The dispersion unit ensures that the conveyed sand and dust is evenly distributed in the air, creating a stable and suitable sand and dust environment for testing, ensuring that each sample is thoroughly tested under uniform conditions.
(3) Air circulation system: create stable dust airflow
The air circulation system consists of a fan, ducts, and an air filter. The fan provides the necessary power to ensure the air circulates within the test chamber. The ducts guide the airflow effectively, ensuring that the air passes through the sand and dust generation system and the sample testing area, allowing the sand and dust to fully contact the samples. The air filter effectively removes sand and dust particles from the circulating air, protecting the fan and other equipment from damage and extending their lifespan.
(4) Control system: intelligent and accurate operation core
The control system employs an advanced programmable logic controller (PLC) and a touch screen interface. Operators can easily set and monitor test parameters, such as temperature, humidity, dust concentration, and wind speed, via the touch screen. It also features automatic adjustment capabilities, allowing it to continuously monitor and precisely adjust the various parameters inside the test chamber according to preset values, ensuring that the testing environment always meets the required standards. Additionally, the control system includes fault alarm and protection functions, which can promptly issue warning signals and take protective measures in case of any abnormal conditions, ensuring the safety of both equipment and personnel.
(5) Complete workflow: efficient and rigorous testing process
During the preparation phase, operators select appropriate sand and dust particles based on the test requirements and place them in the storage device. They then clean and inspect the test chamber and properly position the samples within the testing area. Once the test chamber is activated, the sand and dust generation system begins to operate, conveying and dispersing the sand and dust into the air. The air circulation system ensures a stable flow of sand and dust air. The control system continuously monitors and adjusts various parameters to maintain a stable test environment. During the sample testing phase, the test chamber operates according to the set schedule
When the Guangdong Hongzhan ice water impact test chamber is used in summer, the following matters should be paid special attention to to ensure the stable operation of the equipment and the accuracy of the test results:
1. Environment and heat dissipation management
Enhance ventilation and heat dissipation High temperature in summer is easy to lead to the decrease of equipment heat dissipation efficiency. Ensure that at least 10cm space is reserved around the equipment to promote air circulation. If the equipment adopts air cooling system, the condenser surface dust should be cleaned regularly to prevent poor heat dissipation and overheating of the compressor.Control the environmental temperature and humidity. Avoid placing the equipment in the direct sunlight area. It is recommended that the laboratory temperature be kept at 25±5℃ and the humidity be lower than 85%. High temperature and high humidity environment may accelerate the accumulation of frost or condensation water on the equipment, so it is necessary to increase the dehumidification measures.
2. Refrigeration system maintenance
Water quality and tank management Bacteria are easy to breed in summer, so use deionized water or pure water to avoid hard water scaling and blocking pipes. It is recommended to change the tank water every 3 days, and empty and clean the tank before long-term disuse.Refrigeration efficiency monitoring High temperature environment may lead to overload operation of the refrigeration system. The compressor oil condition should be checked regularly to ensure sufficient refrigerant. If the water temperature exceeds the set value (such as 0~4℃), the machine should be stopped immediately for troubleshooting.
3. Frosting and defrosting treatment
Prevent frost aggravation When the humidity is high in summer, the frost rate inside the equipment may accelerate. It is recommended to perform a manual defrosting process after 10 cycles: set the temperature to 30℃ and keep it for 30 minutes, and then drain water to clean the ice crystals on the evaporator surface.
Optimize the test interval to avoid continuous long-term low temperature testing. It is recommended to reserve 15 minutes of buffer time between high temperature (e.g., 160℃) and ice water shock cycle to reduce the impact of thermal stress on the equipment.
4. Adjustment of operation specifications
Parameter setting optimization According to the characteristics of the summer environment, the normal temperature recovery stage time can be shortened appropriately (the reference standard is to complete the temperature switch within 20 seconds), but it must ensure that it meets the requirements of GB/T 2423.1 or ISO16750-4 standards.Safety protection should be strengthened. Anti-freezing gloves and goggles should be worn during operation to avoid the adhesion of hands and low-temperature parts caused by sweating. Before opening the door after high temperature test, the temperature inside the box should be confirmed to be below 50℃ to prevent scalding from hot steam.
5. Emergency and long-term shutdown preparation
Fault response If the equipment has E01 (temperature out of tolerance) or E02 (water level abnormal) alarm, you should immediately cut off the power supply and contact the technical support of the manufacturer. Do not disassemble the refrigeration pipeline by yourself.Long-term protection When not used for more than 7 days, the water tank should be emptied, power should be cut off and dust cover should be covered. At the same time, power should be on for 1 hour every half a month to keep the circuit board dry.
Through the above measures, the impact of high temperature and humidity environment in summer on the ice water shock test chamber can be effectively reduced to ensure the reliability of test data and the service life of the equipment. The specific operation details should be adjusted according to the equipment manual and actual working conditions.
The high and low-temperature impact test chamber is designed for reliability testing of industrial products under both high and low temperatures. It is used to evaluate the performance of components and materials in industries such as electronics, automotive, aerospace, shipbuilding, and weaponry, as well as in higher education and research institutions, under alternating cycles of high and low temperatures. The main features include:
Excellent Conductivity: The alloy cable, made by adding rare earth elements and copper, iron, silicon, and other elements from China, undergoes special processing to achieve a conductivity 62% higher than that of copper. After this process, the cross-sectional area of the alloy conductor is increased by 1.28 to 1.5 times, making the cable's current-carrying capacity and voltage drop comparable to those of copper cables, effectively replacing copper with new alloy materials.
Superior Mechanical Properties: Compared to copper cables, the rebound performance of the high and low-temperature impact test chamber is 40% lower, and its flexibility is 25% higher. It also has excellent bending properties, allowing for a much smaller installation radius compared to copper cables, making it easier to install and connect terminals. The special formulation and heat treatment process significantly reduce the creep of the conductor under heat and pressure, ensuring that the electrical connections of the alloy cable are as stable as those of copper cables.
Reliable Safety Performance: The high and low-temperature impact test chamber has been rigorously certified by UL in the United States and has been in use for 40 years in countries like the United States, Canada, and Mexico without any issues. Based on advanced American technology, the test chamber has been tested and inspected by multiple domestic institutions, ensuring its reliable safety.
Economic Performance Savings: When achieving the same electrical performance, the direct procurement cost of high and low-temperature impact test chambers is 20% to 30% lower than that of copper cables. Since alloy cables are only half the weight of copper cables and have excellent mechanical properties, using alloy cables can reduce transportation and installation costs by more than 20% in general buildings and over 40% in large-span buildings. Using high and low-temperature impact test chambers will have an immeasurable impact on building a resource-efficient society.
Excellent Anti-corrosion Performance: When exposed to air at high temperatures, alloy cables immediately form a dense oxide layer that is highly resistant to various forms of corrosion, making them suitable for harsh environments. Additionally, the optimized internal structure of the alloy conductor and the use of silane cross-linked polyethylene insulation material extend the service life of alloy cables by more than 10 years compared to copper cables.
The walk-in constant temperature laboratory is a crucial facility in modern scientific research and industrial experimentation. Its core principle involves maintaining a stable and reproducible experimental environment by precisely controlling temperature and environmental conditions. These laboratories typically use efficient cooling and heating systems, along with advanced temperature sensors and automatic control systems, to ensure precise temperature regulation.
In the walk-in constant temperature laboratory, temperature changes are strictly controlled within a set range. For instance, the typical operating range is from-20℃ to +60℃, which provides excellent conditions for studying the physical and chemical properties of materials. Conducting experiments in such an environment allows researchers to avoid external temperature fluctuations, ensuring more reliable and comparable results. Additionally, the walk-in design offers experimenters greater flexibility, making it easier to test large quantities or complex equipment.
In addition to temperature control, constant temperature laboratories can also regulate humidity, airflow, and other environmental factors to meet the needs of various experiments. For instance, in biological experiments, controlling humidity is equally important, as both excessively high and low humidity levels can affect biological samples. Therefore, these laboratories are typically equipped with humidity monitoring and control systems, using humidifiers or dehumidifiers to precisely manage the indoor air humidity, ensuring the reliability and consistency of experimental conditions.
Furthermore, the structural design of the walk-in constant temperature laboratory takes into account both safety and ergonomics. The equipment is meticulously arranged to allow laboratory personnel to move freely within the space, facilitating smooth experimental operations. In more advanced designs, airtight doors and isolation walls are also incorporated to ensure the independence of the experimental environment, minimizing external influences.
In summary, a walk-in constant temperature laboratory is not just a physical space; it serves as a bridge for scientific exploration. It aids researchers in investigating the performance and reaction mechanisms of materials under various complex environmental conditions, thereby driving the continuous advancement of science and technology. Whether in the development of new materials, drug testing, or climate change research, the constant temperature laboratory plays a crucial role, becoming a sacred experimental haven in the hearts of researchers.
Dieses Gerät unterscheidet sich von gewöhnlichen Geräten, daher muss der Installationsort die folgenden besonderen Anforderungen erfüllen:Der Standort muss über ausreichend Platz für die Testgeräte und ausreichend Wartungsfläche verfügen.Das Labor sollte mit einer Wasserversorgung ausgestattet sein. Der Aufstellungsort sollte über optimale Entwässerungsmöglichkeiten wie Gräben und Abflüsse verfügen.Das Netzteil des Geräts sollte über ein gutes Erdungssystem und eine wasserdichte Basis und Abdeckung verfügen, um Stromlecks oder Stromschläge durch auf die Stromquelle spritzendes Wasser zu verhindern.Die Höhe des Installationsorts sollte einen normalen Betrieb des Geräts ermöglichen und zukünftige Wartungs- und Reparaturarbeiten nach der Installation erleichtern.Die Jahrestemperatur am Installationsort sollte zwischen 5 und 32 °C liegen, die relative Luftfeuchtigkeit sollte 85 % nicht überschreiten und es sollte für ausreichende Belüftung gesorgt werden.Die Installation sollte in einer staubfreien Umgebung erfolgen. Die Umgebungstemperatur am Installationsort sollte plötzliche Änderungen vermeiden.Die Installation sollte auf einer ebenen Fläche erfolgen (verwenden Sie eine Wasserwaage, um sicherzustellen, dass sie waagerecht ist).Die Installation sollte an einem Ort erfolgen, der keiner direkten Sonneneinstrahlung ausgesetzt ist. Die Installation sollte weit entfernt von brennbaren Materialien, explosiven Materialien und Hochtemperatur-Wärmequellen erfolgen. Um feuchtigkeitsbedingte Korrosion zu vermeiden, sollten im Labor am besten keine weiteren Geräte installiert werden.Wasserquelle: kommunales Leitungswasser.
Acht wichtige Punkte bei der Auswahl Hoch- und Niedertemperaturprüfkammer:1. Unabhängig davon, ob es für eine Hoch- und Niedertemperaturprüfkammer oder ein anderes Prüfgerät ausgewählt wird, muss es die in den Prüfanforderungen angegebenen Temperaturbedingungen erfüllen.2. Um eine gleichmäßige Temperatur in der Prüfkammer zu gewährleisten, kann je nach Wärmeableitung der Proben zwischen Zwangsumwälzung und Nicht-Zwangsumwälzung gewählt werden.3. Das Heiz- oder Kühlsystem der Hoch- und Niedertemperaturprüfkammer darf keinen Einfluss auf die Proben haben;4. Die Prüfkammer sollte für die Platzierung der Proben im entsprechenden Probengestell geeignet sein und die mechanischen Eigenschaften des Probengestells dürfen sich aufgrund von Temperaturschwankungen nicht ändern.5. Hoch- und Niedertemperaturprüfkammern sollten über Schutzmaßnahmen verfügen. Zum Beispiel: Es gibt Beobachtungsfenster und Beleuchtung, Stromunterbrechung, Übertemperaturschutz und verschiedene Alarmgeräte.6. Ob eine Fernüberwachungsfunktion gemäß Kundenanforderungen vorhanden ist;7. Die Prüfkammer muss mit einem automatischen Zähler, einer Kontrollleuchte und Aufzeichnungseinrichtung, einer automatischen Abschaltung und anderen Instrumenten für die Durchführung des zyklischen Tests ausgestattet sein und über gute Aufzeichnungs- und Anzeigefunktionen verfügen.8. Je nach Probentemperatur gibt es zwei Messmethoden: Ober- und Unterwindsensortemperatur. Die Position und der Steuerungsmodus des Temperatur- und Feuchtigkeitskontrollsensors in der Hoch- und Niedertemperaturprüfkammer können entsprechend den Produkttestanforderungen des Kunden ausgewählt werden, um die geeignete Ausrüstung auszuwählen.
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